Industries, Gas Turbines

Gas Turbine Control Systems

The GE design boosts the efficiency of gas turbines

Credibility

Open-architecture control for gas turbine fleets the OEM has stopped supporting

The machine has thirty years left in it. The control system does not.

 

Many industrial gas turbines remain mechanically viable long after their original control systems become obsolete. For units installed in the 1980s and 1990s, the challenge is often not the turbine itself, but the aging control platform supporting it. OEM support may have ended years ago, replacement parts can be difficult to source, and much of the remaining system knowledge may rest with a shrinking group of experienced specialists. OEM modernization programs can address those issues, but they often require migration to another proprietary platform. Innova Technologies offers a more flexible approach.

We engineer gas turbine control systems using open-architecture hardware and documented IEC 61131-3 logic, giving operators greater visibility, maintainability, and long-term control. Our experience spans aeroderivative and heavy-duty frame turbines in both generator-drive and mechanical-drive applications. Innova Technologies has applied controls across more than 40 gas turbine types, including GE Frame and LM series, Siemens, Westinghouse, Solar, Rolls-Royce, Pratt & Whitney, Allison, Alstom, Mitsubishi, ABB Stal, Ruston, Hispano, Orenda, Kongsberg, and Helan machines.

50+

Years turbomachinery experience

40+

Gas turbine types applied

IEC 61131-3

Standardized PLC programming

Simplex to TMR

Redundancy to match the duty

Applications

Gas turbine control system applications

Full Control System Retrofit

Complete replacement of obsolete electro-hydraulic, analog electronic, relay, and pneumatic control equipment with a fully documented, open-architecture control system. Each retrofit is engineered around the turbine, its auxiliaries, and its operating requirements rather than adapted from a generic template.

Emissions Control and CEMS Integration

Emissions control capabilities include dry low-NOx combustion management, piloted premix staging, combustion mode logic, and wet control using water or steam injection. Closed-loop trim can also be integrated with continuous emissions monitoring system data, with alarm and trip logic configured to site-specific operating and permit requirements.

Legacy OEM Interface and Outage Reduction

Control system retrofits are designed to minimize the field work required to return the turbine to reliable operation. Where existing control wiring remains serviceable, field terminal block interfaces can be arranged so existing cables land directly on the new system. Reusing suitable field wiring can eliminate the need to pull new cables to turbine junction boxes, skids, or field devices, reducing installation work and helping shorten the outage.

Speed and Load Governing

Isochronous and droop governing are tuned to the specific turbine, driven equipment, and fuel system dynamics. Control strategies can include acceleration limiting, output limits, anti-windup protection, and base load, peak, pre-selected, and peak reserve operating modes with smooth, bumpless transfer between modes.

Water and Steam Injection Skids

Innova Technologies designs, supplies, and controls water and steam injection skids for NOx reduction and power augmentation. Rather than treating the skid as a stand-alone package, the injection system is integrated with the turbine's fuel and combustion controls for coordinated operation. Innova Technologies has also published a technical white paper on water injection for NOx reduction.

Black Start and Grid Support

Control solutions can include black start sequencing, isochronous governing for island operation, and droop control for operation on an infinite grid. Load acceptance and rejection are managed within the turbine's operating limits to support stable operation during changing grid conditions. Innova Technologies has also published technical work covering black start applications for the GE Frame 5.

Fuel Control: Gas, Liquid, and Dual-Fuel

Fuel control solutions are available for gas-only, liquid-only, and dual-fuel turbines, including upgrades that add gas or liquid-fuel capability to existing applications. Systems can support single-valve, two-valve, and multi-valve configurations, including speed-ratio and fuel-control valves, pilot and main valves, and dry low-NOx combustion systems. Capabilities include precise fuel metering, flow-divider monitoring, nozzle purging, and dual-fuel transfer logic for smooth switching under load. Soft light-off algorithms help provide reliable, repeatable ignition during startup.

Machinery Protection and Independent Overspeed

Machinery protection can include radial and axial vibration monitoring to API 670 where required, exhaust temperature averaging and spread monitoring, individual thermocouple monitoring, lube oil protection, and independent hardware overspeed protection. Hardwired trip relays, annunciation, and first-out event capture can also be incorporated to support faster troubleshooting and reliable shutdown protection.

Start and Shutdown Sequence Automation

Startup and shutdown sequences can be automated from auxiliary sequencing and purge through ignition, light-off detection, acceleration, warm-up, run-up, synchronization, loading, and shutdown. Engineered sequences can include defined hold points, clear alarm messaging, and operator-selectable automatic and manual modes.

Mechanical Drive Applications

For gas turbine-driven compression and pumping applications, Innova Technologies can integrate turbine and compressor control into a coordinated system. Capabilities include sequencing, anti-surge control, capacity control, DCS integration, and a unified operator interface for the complete train.

Operator monitoring waveform displays in a control room

Where We Work

From single peaking units to multi-train compression stations

Documented Results

Technical resources for gas turbine engineers

What Happens During Control System Commissioning?

Control Panel Design for Harsh Industrial Environments

The Future of Turbomachinery Control Systems

Why Innova

Why gas turbine operators choose Innova Technologies

Modern control engineered to fit long-life assets, open, documented, and maintainable, so your plant can adapt as demands evolve.
Built to Fit a Long-Life Asset
A hydro plant runs for decades, but no control platform is supported for 50 years, PLC platforms typically need a refresh every 15–20 years. Innova engineers modern control to fit your existing asset and keeps the logic open and documented so each refresh is straightforward, ideally with Innova, but maintainable by any qualified engineer. We configure from your plant and OEM documentation rather than re-deriving original design data.
Open, Documented, Maintainable Logic (IEC 61131-3)
Our control logic is programmed to the IEC 61131-3 standard and fully documented section by section, so your engineers can read it, tune it, change setpoints, add to it, and troubleshoot it without our involvement or a license. The emphasis is standardized programming, transparency, long-term maintainability, and independence from any single hardware platform.
Hydro Diagnostics & Data Integration
Our systems gather wicket-gate response, efficiency, and HPU health data and integrate it into the plant’s HMI/DCS/SCADA and historian for trending and operator visibility, giving maintenance staff the information to act on developing servo-hydraulic or efficiency issues.
Full-Function FAT
Before installation, your team participates in a full input/output simulation FAT at our facility, where we simulate the field inputs and operating conditions to exercise the complete governor and control sequence, all modes of operation, alarms, and protective shutdowns against the actual control hardware, verifying I/O, sequencing, and logic so your engineers gain hands-on proficiency before commissioning. (We simulate field I/O and the control sequence, not load rejection, synchronization, or grid dynamics.)
True Turnkey
Engineering, panel fabrication, FAT, installation, commissioning, documentation, and 24/7 support under one scope. We can engineer our systems for compliance with applicable regulations and standards (e.g., IEC 61362 guidance for hydraulic turbine control) and provide the control-system documentation owners need, but we do not perform compliance studies or certify a plant as compliant.
How We Deliver

From engineering to commissioning to 24/7 support

A control system is only as good as the team that scopes it, builds it, commissions it, and supports it, and we do all of it under one accountability.

Turnkey design/build

From engineering and manufacturing through installation, commissioning, and ongoing support, we deliver a complete solution with a single point of accountability.

Installation & commissioning

Field crews who have commissioned this equipment before, working to outage schedules that do not move.

Remote & On-Site Support

Remote troubleshooting and diagnostic support with 24-hour telephone support, backed by field service when the problem needs hands-on attention.

Trusted Worldwide

Trusted by gas turbine operators worldwide

Innova Technologies has delivered gas turbine control systems to operators worldwide from operations in New Orleans, Houston, and Bury St Edmunds in the United Kingdom.

Ready to modernize your gas turbine control system?

Featured

Open, documented, maintainable control.

IEC 61131 standardized logic your team can support without OEM lock-in.

Don’t see your industry?

Your machinery application is likely in our scope.

If your equipment runs and your downtime costs more than the controls do, let’s talk

Single-source

One team, drawing to startup.

Engineering, fabrication, installation, and commissioning under one contract.
FORMERLY PETROTECH

A New Name for the Company We've Become.

SAME PEOPLE.
SAME ENGINEERING EXPERTISE.
BROADENED HORIZONS.

A MESSAGE FROM JOHN KAZOUR, CEO

Welcome to Innova Technologies

To our customers and partners,

For more than 50 years, our team has helped customers keep critical operations running. We built our reputation as Petrotech by taking responsibility for control systems on important rotating machinery.

As more industries came to us with similar challenges across power generation, compression, and hydro applications, our engineering team kept finding ways to solve them. Eventually, the business outgrew the Petrotech name.

We are entering our next chapter as Innova Technologies. The new name reflects the full scope of our work as a rotating machinery control systems specialist. We engineer controls around the machine, deliver complete projects from design through commissioning, and provide support that stays with the problem until it is solved.

Our name is changing, but the people, engineering experience, and commitment behind the work continue. Our responsibility to active projects and installed systems carries forward under the Innova Technologies name. Your current contacts remain the right place to start, and we will communicate directly if an administrative record requires an update.

We appreciate the trust you have placed in us over the decades, and we look forward to continuing that work as Innova Technologies.

John Kazour

CEO, Innova Technologies