Industries, Mining & Metals

Safety and Production Control for Mining's Most Critical Machinery

In mining, rotating machinery doesn’t just drive production: it keeps people safe. Ventilation fans, dewatering pumps, and hoists are life-safety systems, and we engineer control systems built to that standard for underground and surface mines.

mining

Credibility

Over 50 years engineering control for mining's most demanding machinery

Underground mines depend on primary ventilation fans that maintain breathable atmospheres, dewatering pumps that run continuously to prevent flooding, and hoists that carry miners and ore with zero tolerance for control-system failure. The consequences of equipment failure here are measured not just in lost production, but in lives.


We have spent more than 50 years engineering control systems for the rotating machinery that operates in the world’s most demanding environments, offshore platforms in hurricane zones, petrochemical facilities in extreme heat, and power generation plants where downtime costs millions. We apply that same discipline, deep expertise in fans, compressors, pumps, and generators, to the mine ventilation, compressed air, dewatering, and materials handling systems mining operations depend on. We engineer from the algorithm level up: we don’t apply generic templates to mine ventilation fan control or hoist safety systems, we develop control logic precisely matched to the equipment characteristics, operating requirements, and regulatory obligations of each specific mine. Programmed to IEC 61131-3 on commercial platforms, our systems give customers long-term flexibility and ownership, full access to configuration, calibration, and application logic to operate, maintain, and expand.

Years experience
0 +
Operating hours
0 M+
Installations worldwide
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Programming standard
IEC 61131- 0

Applications

Control systems across underground & surface mining operations

From the primary ventilation fan bank at the mine portal to the tailings pump stations at the concentrator plant boundary, mining depends on precisely controlled rotating machinery across a distributed, demanding environment. We engineer control solutions for every tier. Click to expand each application.

Mine Ventilation Fan Control

Primary and auxiliary ventilation fan control with variable speed drive coordination, reversal capability, airflow measurement and trending, and emergency ventilation sequencing per MSHA 30 CFR Part 57 requirements. We develop ventilation fan control systems that manage the complete fan operating envelope, from normal production ventilation through emergency reversal sequencing following a fire event, with the redundancy and fail-safe architecture that life-safety systems require.

SAG/Ball Mill Drive Control

Variable speed drive coordination for SAG and ball mill grinding circuits, including mill load optimization through power draw and bearing pressure monitoring, trunnion bearing protection, and charge weight estimation. Grinding mill drive control is one of the highest-value optimization targets in mineral processing: a SAG mill processing copper ore at $100,000+ per hour of downtime demands control systems engineered to that consequence level.

Tailings Management Pump Control

Tailings pipeline pump control, pond level management, beach deposition management, and environmental compliance monitoring for tailings storage facilities. We engineer tailings pump control systems with the environmental monitoring integration that supports dam safety compliance and regulatory reporting obligations.

Compressed Air Station Control

Mine-wide compressed air generation control for large reciprocating and rotary screw compressor installations, pressure management, multi-compressor sequencing, variable speed drive optimization, and distribution system management. Compressed air is often the largest single energy consumer in an underground mine, and precise compressor control is the primary lever for energy cost reduction.

Slurry Pump Control

Variable speed slurry pump control for process pipeline and tailings pond systems, with pump wear monitoring through performance curve tracking, cavitation detection, and pipeline pressure management. We develop slurry pump control strategies that maximize pump liner life by maintaining operation within the efficiency sweet spot, the most effective single intervention for reducing slurry pump maintenance cost.

Crushing Plant Automation

Control for turboexpander/compressor sets in NGL recovery, providing closed-loop speed control, inlet guide vane positioning, expander-compressor shaft balance management, and cryogenic temperature monitoring, engineered to maximize NGL recovery throughput without increasing fuel consumption or operator workload.

Mine Dewatering Pump Control

Deep-mine dewatering pump sequencing, sump level management, pump runtime equalization, and energy optimization for high-volume submersible and centrifugal dewatering systems. Our dewatering pump control systems manage the sequencing strategies that minimize energy consumption while maintaining sump levels within the operating bands that protect mine workings from flooding.

Conveyor & Material Handling Systems

Overland and underground conveyor control, start sequencing, locked rotor protection, belt scale integration, and tension management. We engineer conveyor control systems that manage the starting and running conditions that protect conveyor belts and drives from the high-tension events that cause belt splice failures and drive train damage.

Mine Dewatering Pump Control

Deep-mine dewatering pump sequencing, sump level management, pump runtime equalization, and energy optimization for high-volume submersible and centrifugal dewatering systems. Our dewatering pump control systems manage the sequencing strategies that minimize energy consumption while maintaining sump levels within the operating bands that protect mine workings from flooding.

Winder & Hoist Control

Mine hoist speed control, conveyance position monitoring, safety brake system integration, and cage/skip loading management for man-riding and production hoisting systems. We engineer hoist control systems with the multi-channel redundancy and independent safety channel architecture required for personnel hoisting, with emergency braking logic that responds correctly to overspeed, rope slip, and loss-of-control conditions.

Flotation Cell & Process Control

Air flow management, slurry density and level control, and reagent dosing control for froth flotation mineral recovery circuits. Our flotation control systems manage the multi-variable challenge of simultaneous air, level, and reagent control, maintaining the froth stability and grade-recovery balance that defines concentrator performance.

Winder & Hoist Control

Primary, secondary, and tertiary crusher control, feed rate optimization, closed-side setting adjustment, overload protection, and product size monitoring. Our crushing plant control systems manage the feed rate and crushing gap conditions that maximize throughput while protecting crusher liners and drives from overload events.

Operator monitoring waveform displays in a control room

Where We Work

From mill drives to hoists to the substation, we control the mine and mill

Heavy drives, pumps, and power systems under coordinated, reliable control.
Primary and auxiliary ventilation fan control with reversal capability and emergency sequencing.
Mine hoist speed control, conveyance position monitoring, and safety brake integration.
Variable speed drive coordination for SAG and ball mill grinding circuits.
Variable speed pump control for process pipeline, dewatering, and tailings systems.
Mine-wide compressor sequencing and distribution control for reciprocating and screw compressors.
Crusher control and overland/underground conveyor sequencing, protection, and material handling.

Documented Results

Documented results. Independently verifiable.

What Happens During Control System Commissioning?

Control Panel Design for Harsh Industrial Environments

The Future of Turbomachinery Control Systems

Engineering Depth

Engineering depth that sets us apart

Application-specific control systems tailored to your compressors, process units, and objectives, using proven strategies refined over 50+ years.

OEM Independence

Independent of the turbine, engine, and compressor OEMs: we can upgrade and control virtually any machine, regardless of manufacturer or vintage. One partner for the whole fleet, and full negotiating leverage with your suppliers.
Open Architecture: Legacy & Modern Together

A mine may run 1985-vintage ventilation fans, a 2008 compressed air station, and a 2019 grinding circuit side by side. Our open architecture is built for this: we work with legacy systems from any era, building integration layers that expose their data to modern SCADA without rip-and-replace. New systems we deliver use commercially available hardware and open software (IEC 61131-3) that any qualified integrator can maintain, not a single vendor with proprietary access.

Diagnostics: Condition Monitoring
The cost of unplanned failure in a mine is amplified by access difficulty, a bearing failure that costs $50,000 on the surface can cost $500,000 underground. We incorporate fixed-setpoint condition monitoring: continuous vibration monitoring on mill bearings, fan blade performance tracking against design curves, pump efficiency trending, and compressor valve monitoring. We gather this equipment data and integrate it into your SCADA or historian, delivering trend data and early-warning alerts so teams can plan interventions at scheduled maintenance windows.
Factory Acceptance Testing
Some failure scenarios cannot be safely tested in a live mine, ventilation system failure, hoist overspeed, power outage during hoisting, and flood pump cascade activation. We simulate all of these in our testing facility before the system goes underground. Mine safety managers and MSHA-required responsible persons attend FAT and verify that the control system responds correctly to every credible emergency scenario before it is installed in a life-safety application.
Turnkey Scope Through Handover
We manage the complete mining control system project: engineering, hazardous area classification for methane zones, panel fabrication to IECEx/ATEX requirements, documentation that supports MSHA 30 CFR compliance, site installation, commissioning with mine safety management plan integration, and O&M training for mine electrical personnel. We are accountable for the complete system as a single source, including the documentation that supports the customer’s MSHA compliance, which the customer owns.
Global Compliance Standards
Our mining control systems are engineered to support compliance with MSHA 30 CFR Parts 56, 57, and 75, IECEx and ATEX hazardous area certification for methane-risk environments, protective functions engineered for SIL 2/3 where the project requires, for hoist safety braking and ventilation emergency response, and the international standards that govern operations in Canada (MAC), Australia (AS 4024), South Africa (MHSA), and Chile (Sernageomin). The customer owns certification and compliance.
How We Deliver

From engineering to commissioning to 24/7 support

A control system is only as good as the team that scopes it, builds it, commissions it, and supports it, and we do all of it under one accountability.

Turnkey design / build

Single-vendor responsibility from initial scope through commissioning, reducing interface risk and tightening the schedule.

Installation & commissioning

Experienced field crews who’ve commissioned the equipment before. Schedule discipline, even during shutdowns.

Remote & On-Site Support

24/7 engineering support and rapid on-site response from the team that built the system.

Trusted Worldwide

Engineering depth for the industry where failure has the highest consequences

We operate from offices in New Orleans (global headquarters), Houston, and the United Kingdom, with project delivery across the major mining regions of the Americas, Europe, Africa, the Middle East, and Asia-Pacific. Our engineering teams understand the regional frameworks that govern mine safety in each jurisdiction, MSHA (United States), MAC and COSH (Canada), NOPSA and AS standards (Australia), and DME/MHSA (South Africa), and we stand behind the systems we deliver with 24/7 after-installation technical support.

Ready to engineer control systems built to mining standards?

Whether you’re designing ventilation control for a new underground mine, upgrading aging grinding mill drive controls, optimizing compressed air systems, or bringing legacy hoist controls into MSHA compliance, we have the rotating-equipment expertise and mining regulatory knowledge to deliver the right solution.

Featured

Open, documented, maintainable control.

IEC 61131 standardized logic your team can support without OEM lock-in.

Don’t see your industry?

Your machinery application is likely in our scope.

If your equipment runs and your downtime costs more than the controls do, let’s talk

Single-source

One team, drawing to startup.

Engineering, fabrication, installation, and commissioning under one contract.
FORMERLY PETROTECH

A New Name for the Company We've Become.

SAME PEOPLE.
SAME ENGINEERING EXPERTISE.
BROADENED HORIZONS.

A MESSAGE FROM JOHN KAZOUR, CEO

Welcome to Innova Technologies

To our customers and partners,

For more than 50 years, our team has helped customers keep critical operations running. We built our reputation as Petrotech by taking responsibility for control systems on important rotating machinery.

As more industries came to us with similar challenges across power generation, compression, and hydro applications, our engineering team kept finding ways to solve them. Eventually, the business outgrew the Petrotech name.

We are entering our next chapter as Innova Technologies. The new name reflects the full scope of our work as a rotating machinery control systems specialist. We engineer controls around the machine, deliver complete projects from design through commissioning, and provide support that stays with the problem until it is solved.

Our name is changing, but the people, engineering experience, and commitment behind the work continue. Our responsibility to active projects and installed systems carries forward under the Innova Technologies name. Your current contacts remain the right place to start, and we will communicate directly if an administrative record requires an update.

We appreciate the trust you have placed in us over the decades, and we look forward to continuing that work as Innova Technologies.

John Kazour

CEO, Innova Technologies