Industries, Petrochemical & Refining

Petrochemical & Refining

Custom compressor and process control systems for petrochemical plants and refineries, process compression, anti-surge protection, and integrated unit automation.
petrochemical facility

Credibility

Refinery-grade turbomachinery controls: precision, protection, uptime

A refinery never sleeps. FCCU air blowers run 24 hours a day, 365 days a year, because shutting them down means shutting down the most valuable process unit in the complex. Wet gas compressors face process upsets and liquid carryover. Hydrogen compressors punish every engineering shortcut. These are not forgiving applications: they demand control systems engineered for the demands of downstream refining.


We have been engineering turbomachinery control systems for petroleum refineries and petrochemical complexes for over 50 years. We have modernized obsolete centrifugal, axial, screw, and reciprocating compressor control and protection systems, turboexpander controls, and capacity and anti-surge control systems at major refineries and petrochemical facilities, improving process stability and operational efficiency. We engineer decoking control systems, a specialty application that few controls companies worldwide can credibly claim. We bring that same application-specific control engineering approach to every downstream project, with control strategies tailored to your machine, your process, and your operating requirements. Programmed to IEC 61131-3 on commercial platforms, our systems give customers long-term flexibility and ownership, full access to configuration, calibration, and application logic to operate, maintain, and expand.

Years experience
0 +
Operating hours
0 M+
Installations worldwide
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Programming standard
IEC 61131- 0

Applications

Control systems built for every unit in the complex

Purpose-engineered control systems for the most critical and demanding rotating machinery in petroleum refining and petrochemical processing. Click to expand each application.

Wet Gas Compressor Control

The most challenging compressor application in refinery service. We provide advanced surge avoidance with control strategies designed for process upsets and liquid carryover, recycle valve coordination optimized for two-phase flow conditions, KO drum level interface, and anti-surge logic tuned for the variable molecular weight gas streams typical of FCC and coker overhead service.

Propylene / Ethylene Refrigeration Compressor Control

Anti-surge and capacity control for refrigerated separation and recovery systems in ethylene and propylene production, including multi-stage compressor coordination, integration with inter-stage cooling systems, and the precise suction pressure control that determines separation efficiency in refrigerated fractionation.

Plant Utility Steam Control

Steam header pressure management and distribution control, integrating with let-down stations, desuperheaters, steam turbine drivers, and process steam consumers to maintain stable steam balance across the refinery utility system.

FCCU Air Blower Control

Precise airflow management for fluid catalytic cracking unit regenerators, where combustion air control is essential to maintaining regenerator temperature, catalyst activity, and overall FCCU performance. Our blower controllers provide tight flow control, anti-surge protection at low loads, and coordinated response to regenerator temperature disturbances.

Decoking Control Systems

A unique Innova specialty. Our delayed coker decoking control systems automate the complete drum switching sequence, from drum steam-out and quench through coke cutting and drum preparation for the next cycle. Valve sequencing logic is interlocked with pressure, temperature, and level signals to ensure safe, reliable drum transitions that protect personnel, equipment, and coke drum integrity over thousands of cycles.

Fire & Gas Protection Integration

Interface between compressor and turbine control systems and refinery-wide fire and gas detection networks, including safe-state logic design that brings machinery to a safe condition in response to F&G events without creating additional hazards through uncontrolled process upsets.

Hydrogen Compressor Control

Safe, reliable control for high-pressure reciprocating and centrifugal hydrogen compressors in hydroprocessing service, including hardware selection and control panel design for hazardous areas, high-integrity ESD logic for hydrogen leak detection response, and rod load monitoring for reciprocating compressors handling hydrogen and hydrogen-rich recycle gas.

Steam Turbine Drive Control

Speed and load governing for steam turbine drivers throughout the refinery, including extraction turbines serving cogeneration applications, back-pressure turbines driving compressors and pumps, and condensing turbines on the largest driven equipment.

Control System Modernization

Replacement of obsolete compressor controls, governors, anti-surge systems, and turbine control platforms while preserving proven field instrumentation and minimizing process downtime.

Recycle Gas Compressor Control

Hydrocracker and hydrotreater recycle compressor control with coordinated quench flow management, maintaining the hydrogen partial pressure and temperature profile across the reactor bed that maximizes catalyst life and product selectivity.

Charge Pump & Product Pump Control

High-pressure crude charge pump control with cavitation protection, minimum flow management, and emergency shutdown logic, plus product pump control for refined product transfer operations with flow-based rate control and automatic equipment changeover.

Recycle Gas Compressor Control

Hydrocracker and hydrotreater recycle compressor control with coordinated quench flow management, maintaining the hydrogen partial pressure and temperature profile across the reactor bed that maximizes catalyst life and product selectivity.

Operator monitoring waveform displays in a control room

Where We Work

The process units we control

Typical engagements span process compression, turbomachinery drivers, and utilities across olefins, derivatives, and refining complexes.
Anti-surge, capacity, and driver control for the axial machines the cat cracker depends on.
Stable capacity and surge protection for the FCC wet-gas compressor across throughput swings.
Process compression control for olefins cracked-gas and refining recycle service.
Speed governing, valve management, and overspeed protection for turbine-driven trains.
Boiler, steam-header, and generator load-sharing control for the plant utility block.
Fired-heater draft and combustion control with burner-management integration.
Certified control panels for classified areas (UL, ATEX, IECEx) across NEC 500/505 Zone/Division schemes.

Documented Results

Documented results. Independently verifiable.

What Happens During Control System Commissioning?

Control Panel Design for Harsh Industrial Environments

The Future of Turbomachinery Control Systems

Engineering Depth

Engineering depth that sets us apart

Application-specific control systems tailored to your compressors, process units, and objectives, using proven strategies refined over 50+ years.
Open, Documented Control Logic
Modern refineries run integrated IT/OT environments, and our systems are built to fit them. We program to IEC 61131-3 on commercially available platforms, so the logic is open, fully documented, and maintainable by your own engineers using standard tools, no OEM-specific middleware or license fees to read, audit, or extend it. Our systems integrate with virtually any industrial control platform and exchange data with the plant DCS, historian, SIS, and asset management systems via OPC-UA, Modbus, EtherNet/IP, and others. For refiners who own many assets from many manufacturers, one controls company executing every project on a consistent platform, with consistent programming and documentation, is a decisive differentiator.
Five Decades of Anti-Surge & Capacity Control
Anti-surge control is, by nature, anticipatory, engineered to sense proximity to the surge limit and act before surge occurs. What sets us apart is more than 50 years developing, refining, and commissioning anti-surge technology across a wide range of turbomachinery, with multiple field-proven strategies rather than one one-size-fits-all algorithm. A key differentiator is our ability to coordinate anti-surge with capacity control: our strategies decouple these loops so they work cooperatively rather than competing, delivering stable operation and coordinated response to disturbances while preserving maximum operating flexibility and surge protection.
Full-Function FAT
Before panels ship, your team participates in a Factory Acceptance Test at our facility where we simulate the full range of field inputs and operating conditions to verify I/O, control and anti-surge logic, sequencing, operating modes, alarms, and protective shutdowns against the actual control hardware, a 100% check of the system. Refinery turnaround schedules do not have room for commissioning surprises, and our FAT program is designed to eliminate them.
True Turnkey
Turnkey means we own the project end to end: engineering design, control and safety logic development, panel fabrication, integration and factory acceptance testing, site installation support, loop checking, commissioning, startup, and 24/7 support, under a single contract with a single point of accountability. Having engineered control systems for refinery and petrochemical machinery for decades, we coordinate with your process safety, operations, and turnaround teams so the control-system work fits the plant’s schedule and requirements.
Engineered to Your Standards
Our control systems are engineered to integrate into projects governed by industry standards and owner specifications, functional safety, machinery protection, hazardous-area classification, and process safety requirements. We coordinate with owner engineering teams, EPCs, machinery suppliers, and third-party specialists. Depending on project requirements, systems can be supplied with UL-listed or ATEX-certified control panels and other region-specific certifications, for both hazardous and non-hazardous environments. Where the project’s functional-safety philosophy requires it, control architectures can be developed to support SIL 2 or SIL 3 applications.
Global Delivery, Local Compliance
Engineering in New Orleans (HQ), Houston, the UK, and the UAE; projects executed worldwide to local codes and area classifications, with protective functions engineered to support SIL 2/3 where the project requires.
How We Deliver

From engineering to commissioning to 24/7 support

A control system is only as good as the team that scopes it, builds it, commissions it, and supports it, and we do all of it under one accountability.

Turnkey design / build

Single-vendor responsibility from initial scope through commissioning, reducing interface risk and tightening the schedule.

Installation & commissioning

Experienced field crews who’ve commissioned the equipment before. Schedule discipline, even during shutdowns.

Remote & On-Site Support

24/7 engineering support and rapid on-site response from the team that built the system.

Trusted Worldwide

Trusted by the names you know

Active installations at refineries and petrochemical complexes across North America, South America, the Middle East, and Asia-Pacific.

Let's engineer a solution for your complex

Tell us about your compressors, your process conditions, and your objectives, refining, olefins, or derivatives.

Featured

Open, documented, maintainable control.

IEC 61131 standardized logic your team can support without OEM lock-in.

Don’t see your industry?

Your machinery application is likely in our scope.

If your equipment runs and your downtime costs more than the controls do, let’s talk

Single-source

One team, drawing to startup.

Engineering, fabrication, installation, and commissioning under one contract.
FORMERLY PETROTECH

A New Name for the Company We've Become.

SAME PEOPLE.
SAME ENGINEERING EXPERTISE.
BROADENED HORIZONS.

A MESSAGE FROM JOHN KAZOUR, CEO

Welcome to Innova Technologies

To our customers and partners,

For more than 50 years, our team has helped customers keep critical operations running. We built our reputation as Petrotech by taking responsibility for control systems on important rotating machinery.

As more industries came to us with similar challenges across power generation, compression, and hydro applications, our engineering team kept finding ways to solve them. Eventually, the business outgrew the Petrotech name.

We are entering our next chapter as Innova Technologies. The new name reflects the full scope of our work as a rotating machinery control systems specialist. We engineer controls around the machine, deliver complete projects from design through commissioning, and provide support that stays with the problem until it is solved.

Our name is changing, but the people, engineering experience, and commitment behind the work continue. Our responsibility to active projects and installed systems carries forward under the Innova Technologies name. Your current contacts remain the right place to start, and we will communicate directly if an administrative record requires an update.

We appreciate the trust you have placed in us over the decades, and we look forward to continuing that work as Innova Technologies.

John Kazour

CEO, Innova Technologies