Industries, Hydro Power

Hydroelectric Power Control Systems

Modern digital governor and control systems for long-life hydroelectric assets, open, documented, and maintainable, engineered to fit existing plants.
hydro power dam

Credibility

Modern digital governor and control systems for long-life hydroelectric assets

Hydroelectric assets often run for decades, and the control system is where that long life is won or lost.

Innova Technologies brings deep hydro experience to engineering modern governor and control systems that fit an existing, often decades-old, asset, customized to each plant’s needs and to growing demands in cybersecurity, control functionality, regulatory requirements, and remote operation. We modernize aging governors without forcing a wholesale machine replacement, configuring our systems from the plant’s and the OEM’s documentation, and keeping the control logic open, documented, and maintainable so the plant can adapt as those demands evolve.

We engineer for Francis, Kaplan, and Pelton turbines across run-of-river, storage, and pumped storage facilities. Our systems run on commercial PLC hardware programmed to the IEC 61131-3 standard, so the logic is consistent, fully documented, and maintainable by any qualified engineer, and not tied to any single hardware platform or vendor.

50+

Years turbomachinery experience

Francis · Kaplan · Pelton

Turbine types served

IEC 61131-3

Standardized PLC programming

Remote & Cyber

Operation & cybersecurity ready

Applications

Hydroelectric control system applications

Complete digital governor and control systems for every major hydroelectric application, from simple run-of-river plants to complex pumped storage facilities providing critical grid balancing services. Click to expand each application.

Hydro Turbine Governor Systems

Digital speed governors for Francis, Kaplan, and Pelton turbines: oil pressure unit (OPU) interface, wicket gate and deflector actuator control, and stable speed regulation in droop and isochronous modes, tuned to each turbine's hydraulic characteristics based on OEM documentation and plant engineering data.

Boil-Off Gas Compressor Control

BOG recondenser and compressor control for LNG storage tanks and loading terminals, managing the continuous boil-off generation from LNG storage with automated compressor staging, recondenser pressure management, and emergency vent system interface to minimize LNG losses and maintain safe tank pressures during loading operations.

Kaplan Runner Blade Control

Combined governor with runner blade angle optimization across head and flow conditions, referencing the turbine's efficiency data.

Wicket Gate & Blade Pitch Control

Servo-hydraulic actuator control for precise wicket gate positioning and emergency closure sequencing; for Kaplan turbines, coordinated runner blade pitch with wicket gate position.

Load Control & AGC Interface

Automatic generation control (AGC) interface for grid dispatch signals, translating MW dispatch into wicket gate commands while maintaining stable penstock hydraulics during rapid load changes.

Hydraulic Power Unit (HPU) Interface

Oil pressure, accumulator, cooler, and filter monitoring and protective shutdown for turbine servo systems.

Pumped Storage Control

Reversible pump-turbine sequencing covering full turbine-to-pump and pump-to-turbine mode transitions, generator/motor switching coordination, speed reversal management, and grid synchronization in both modes.

Generator Excitation Interface

Integration with static and brushless AVR/exciter systems for reactive power and terminal voltage control, supporting OEM and third-party excitation platforms.

Dam & Intake Gate Automation

Intake gate and penstock isolation valve control integrated with turbine governor and protection logic for safe isolation, emergency closure, and coordinated startup.

Black Start & Grid Restoration

Hydro turbines can start and synchronize without external power; Innova has designed and commissioned hydro black start control systems that restart a local grid section after a blackout.

Pelton Deflector & Jet Control

Needle valve and deflector control for Pelton turbines, including overspeed protection via rapid deflector insertion and multi-jet coordination.

Black Start & Grid Restoration

Hydro turbines can start and synchronize without external power; Innova has designed and commissioned hydro black start control systems that restart a local grid section after a blackout.

Operator monitoring waveform displays in a control room

Where We Work

From run-of-river units to pumped storage, we work across the hydro fleet

Wherever water turns a turbine, our control systems fit the plant you already run.
Digital governor and control systems for Francis, Kaplan, and Pelton units at storage and reservoir plants.
Reversible pump-turbine control with full turbine-to-pump and pump-to-turbine mode transitions.
Compact governor and control packages sized for small and run-of-river plants with minimal storage.
Modernizing aging analog and mechanical governors to open, documented digital control without replacing the machine.
Servo-hydraulic wicket gate and intake gate control with emergency closure sequencing.
Hydro black-start control that restarts a local grid section without external power.

Documented Results

Technical resources for hydro power engineers

What Happens During Control System Commissioning?

Control Panel Design for Harsh Industrial Environments

The Future of Turbomachinery Control Systems

Why Innova

Why hydro power operators choose Innova Technologies

Modern control engineered to fit long-life assets, open, documented, and maintainable, so your plant can adapt as demands evolve.
Built to Fit a Long-Life Asset
A hydro plant runs for decades, but no control platform is supported for 50 years, PLC platforms typically need a refresh every 15–20 years. Innova engineers modern control to fit your existing asset and keeps the logic open and documented so each refresh is straightforward, ideally with Innova, but maintainable by any qualified engineer. We configure from your plant and OEM documentation rather than re-deriving original design data.
Open, Documented, Maintainable Logic (IEC 61131-3)
Our control logic is programmed to the IEC 61131-3 standard and fully documented section by section, so your engineers can read it, tune it, change setpoints, add to it, and troubleshoot it without our involvement or a license. The emphasis is standardized programming, transparency, long-term maintainability, and independence from any single hardware platform.
Hydro Diagnostics & Data Integration
Our systems gather wicket-gate response, efficiency, and HPU health data and integrate it into the plant’s HMI/DCS/SCADA and historian for trending and operator visibility, giving maintenance staff the information to act on developing servo-hydraulic or efficiency issues.

Full-Function FAT

Before installation, your team participates in a full input/output simulation FAT at our facility, where we simulate the field inputs and operating conditions to exercise the complete governor and control sequence, all modes of operation, alarms, and protective shutdowns against the actual control hardware, verifying I/O, sequencing, and logic so your engineers gain hands-on proficiency before commissioning. (We simulate field I/O and the control sequence, not load rejection, synchronization, or grid dynamics.)
True Turnkey
Engineering, panel fabrication, FAT, installation, commissioning, documentation, and 24/7 support under one scope. We can engineer our systems for compliance with applicable regulations and standards (e.g., IEC 61362 guidance for hydraulic turbine control) and provide the control-system documentation owners need, but we do not perform compliance studies or certify a plant as compliant.
Graphic highlighting a reduction from 47 to zero unplanned trips
Case Study

"Due to the outstanding PETROTECH [now Innova Technologies] testing facility all customer’s questions were satisfied and the panels were fully accepted and ready for delivery."

Hydro

Sample hydro control strategies

These sample control strategies show how hydro units can be coordinated around water level, flow, operating mode, and upstream conditions to support stable, predictable plant operation.

Head-water level control

Maintains a target head-water level by adjusting unit demand as measured level moves above or below the operator-selected setpoint. This strategy is useful when reservoir or forebay level is the primary operating objective and multiple generating units need to respond in a coordinated way.

Head-water level control with feed-forward anticipation

Adds a feed-forward response to standard head-water level control by using the rate of level change and upstream measurements to anticipate incoming water before it reaches the plant. Operators would use this approach where upstream flow changes are measurable in advance, and earlier unit response can reduce level excursions.

Head-water level control with flow control

Uses head-water level error to establish a flow target, then coordinates individual units to meet that required flow. This approach is useful when operators need to maintain water level while also managing how total flow is distributed across the generating units that are online.

Pumped storage hydro control

Coordinates operation between generation and pumping modes, adjusting flow or pump demand according to the selected mode and operating conditions. It is suited to pumped-storage facilities that need controlled transitions between producing power and moving water back to storage for later generation.

Run-of-river re-regulation control

Regulates downstream release by using upstream flow information, travel-time prediction, and level-based trimming to determine the required re-regulation flow. This strategy is useful when matching river flow is a higher priority than holding a fixed reservoir level, while still allowing level control to influence the response and support smooth transitions between operating modes.

How We Deliver

From engineering to commissioning to 24/7 support

A control system is only as good as the team that scopes it, builds it, commissions it, and supports it, and we do all of it under one accountability.

Turnkey Design / Build

Single-vendor responsibility from initial scope through commissioning, reducing interface risk and tightening the schedule.

Installation & Commissioning

Experienced field crews who’ve commissioned the equipment before. Schedule discipline, even during shutdowns.

Remote & On-Site Support

24/7 engineering support and rapid on-site response from the team that built the system.

Trusted Worldwide

Trusted by hydroelectric operators worldwide

Innova Technologies has delivered digital governor and control systems for hydroelectric facilities across North America, Europe, the Middle East, and international markets. Offices in New Orleans (HQ), Houston, the UK, and the UAE, with 24/7 technical support.

Ready to modernize your hydro control system?

Tell us about your turbines, your plant, and your objectives, run-of-river, storage, or pumped storage. We’ll engineer modern control to fit your existing asset.

Featured

Open, documented, maintainable control.

IEC 61131 standardized logic your team can support without OEM lock-in.

Don’t see your industry?

Your machinery application is likely in our scope.

If your equipment runs and your downtime costs more than the controls do, let’s talk

Single-source

One team, drawing to startup.

Engineering, fabrication, installation, and commissioning under one contract.
FORMERLY PETROTECH

A New Name for the Company We've Become.

SAME PEOPLE.
SAME ENGINEERING EXPERTISE.
BROADENED HORIZONS.

A MESSAGE FROM JOHN KAZOUR, CEO

Welcome to Innova Technologies

To our customers and partners,

For more than 50 years, our team has helped customers keep critical operations running. We built our reputation as Petrotech by taking responsibility for control systems on important rotating machinery.

As more industries came to us with similar challenges across power generation, compression, and hydro applications, our engineering team kept finding ways to solve them. Eventually, the business outgrew the Petrotech name.

We are entering our next chapter as Innova Technologies. The new name reflects the full scope of our work as a rotating machinery control systems specialist. We engineer controls around the machine, deliver complete projects from design through commissioning, and provide support that stays with the problem until it is solved.

Our name is changing, but the people, engineering experience, and commitment behind the work continue. Our responsibility to active projects and installed systems carries forward under the Innova Technologies name. Your current contacts remain the right place to start, and we will communicate directly if an administrative record requires an update.

We appreciate the trust you have placed in us over the decades, and we look forward to continuing that work as Innova Technologies.

John Kazour

CEO, Innova Technologies